bevel planetary gearbox

bevel planetary gearboxes
Ever-Power planetary gearboxes are small power packs for coaxial applications where higher torques are required in limited spaces. Users reap the benefits of compact top-class drive technology with particularly high power densities and certainly smooth running actually at high speeds.
Angular gearbox with solid shaft with key
Ratios: i [-] 60.0 – 210.0
Max. acceleration torque: T2maxzul [Nm] 1063 – 32470
Nominal torque upon output shaft: T2Nzul [Nm] 800 – 23000
Max. backlash: j [arcmin] 20
Max. input acceleration: N1maxzul [min-1] up to 5250
Correct angle drives offering the output options of spiral bevel gears with also higher ratios. Input part planetary stage in four sizes, suitable for any engine desired. Outdoors spiral bevel stage for powerful options such as hollow shaft, shrink disk, directly sided splined bore and inner involute spline. Gearbox sizes could be combined and optimised for optimum output torque capacity.
Gearbox size 9 gearbox sizes available
Ratios Up to 60:1
Higher ratios on request
Max. torque Up to 2.050 Nm
Higher torques on request
Max. velocity Up to 3.000 min-1
Higher speeds on request
Backlash ≤ 8′
Reduced backlash ≤ 4′
Output shaft diameter From 14 to 65mm based on the gearbox size
Engine shaft diameter From 8 to 55mm depending on the gearbox size
Gear arrangement A lot of differents gear arrangements available
Bevel gearboxes could be realized using bevel gears with directly, helical or spiral teeth. The axes of bevel gearboxes generally intersect at an angle of 90 degrees, whereby additional angles are also essentially possible. The direction of rotation of the drive shaft and the output shaft could possibly be the same or opposing, depending on the installation situation of the bevel gears.
The simplest kind of bevel gearbox has a bevel gear stage with straight or helical teeth. This kind of gearing is usually cheaper to manufacture. However, since only little profile coverage can be noticed with gearwheels with directly or helical the teeth, this bevel gearbox operates quietly and has less transmittable torque than additional bevel gear teeth. When bevel gearboxes are found in mixture with planetary gearboxes, the bevel gear stage is usually recognized with a ratio of just one 1:1 in order to increase the transmittable torques.
Another version of bevel gearboxes results from the use of spiral gearing. Bevel gears with spiral teeth could be in the type of spiral bevel gears or hypoid bevel gears. Spiral bevel gears have a high degree of total insurance coverage, but are already more expensive to manufacture than bevel gears with straight or helical teeth because of their design.
The benefit of spiral bevel gears is that both quietness and the transmittable torque could be increased. High speeds are also feasible with this kind of gear tooth. Bevel gearing generates high axial and radial loads during procedure, which can only end up being absorbed at one side due to the intersecting axes. Particularly if it can be used as a quickly rotating drive stage in multi-stage gearboxes, special interest should be paid to the support existence of the bearing. Also, unlike worm gearboxes, self-locking cannot be realized in bevel gearboxes. Whenever a right position gearbox is needed, bevel gearboxes can be utilized as a low-cost option to hypoid gearboxes
The advantages of bevel gearboxes:
Use when installation space is limited
Compact design
Can be coupled with other styles of gearbox
Fast speeds when spiral bevel gears are used
Low-cost alternative to hypoid gearboxes
The disadvantages of bevel gearboxes:
Complex design
Lower effectiveness level than planetary gearbox
Noisier
Cheaper torques in single-stage transmission ratio range
Ever-Power is engaged in the field of manufacturing Bevel Planetary Equipment Box with optimum design feature and most advanced technology of improving the geometrical precision of the gear teeth profile with the group of experienced specialists. We certainly are a leading manufacturer of planetary gearbox in China.
• Reduction Ratios : 3: 1 to 50000 : 1
• Ranked Torque : 0.5 Kg-m to 100000 Kg-m
• Input Power : 0.25 HP to 100 HP
• Input Quickness : 1440 RPM, 960 RPM, 720 RPM
• Prime Mover : Electric Motor / Hydraulic Motor
• nput Type : Hollow Input/ Free
Ever-Power Bevel Planetary Gear Boxes consist of an Internal toothed Ring Equipment to which are set 3 Planet mounted on the Planet carrier engaging also with the Sun Equipment (Pinion) and reduced Result rate is taken through Planet Carrier and Ring Gear is remain stationary. Output shaft keeping the same path of rotation as Input.
Ever-Power Bevel Planetary Gear Boxes trusted in Material Managing Equipments, Mechanical Industry, Glucose Industry, Cement Industry, Chemical Industry, Food Industry, Structure Industry, Agricultural Sector, Power Industry, Mobile Cranes and Over head Cranes etc
Ever-Power Gear Transmissions provides Foot Mounted Planetary Gearboxes, Flange Mounted Planetary Gearboxes, Shaft Mounted Planetary Gearboxes, Agitator Mounted Planetary Gearboxes, Planetary Geared Electric motor, Planetary Winch Drive, Planetary Creep Drive, Planetary Sugar Crystallizer Drive, Bevel – Planetary Drive, Durable Planetary Drive ,Custom Build Planetary Gearboxes, Comparative Planetary Gearboxes to Imported Gearboxes
Ever-Power Planetary Gear Boxes are Solid Insight, Solid Output, Hollow Input, Hollow Output, Solid Output Splined Shaft, Solid Input Splined Shaft, Hollow Result Splined Shaft, Hollow Input Splined Shaft. (IS:3665-1966 and DIN 5480)
Ever-Power Bevel Planetary Gear Boxes are produced from superior quality raw material such as Alloy Steel EN8/EN9, EN19, EN24/42,EN36c,, 16 MnCr5, CrMo4, SAE8620, MnCr/20, MnCr5/Sobre353, Cast Metal IS:1030, Gr2, IS :2707 Gr2, Cast Iron CIGR 25/30, GGG40/50 OR SGI Case Carburised Steel and Hardened Steel.
Ever-Power Bevel Planetary Gear Boxes are highly efficient, Compact in proportions, having high Shock Load Capacity, ideal for Continuous Cyclic Loads, Reversible Drive, Installation in any Position, Torque Multiplication, Insight and Output Rotation in same direction
The bevel planetary range of gearboxes is of modular design and is developed and made to specifically meet up with the multiple requirements of our customers. The combination of ground gears and precision equipment components ensures performance efficiency and high uptime. Today’s selection of bevel planetary gearboxes contains four sizes, each as one, dual or triple stage design. This allows overall transmission ratios from i = 3:1 to we = 512:1 to become noticed. Each gearbox variant is also available as precision style with reduced backlash.
Innovative solutions for almost all applications and many options – often special customized solutions – are integral parts in the portfolio of Ever-Power
Case – hardenend and surface ring gears
Case – hardenend and surface planet gears and sun
pinions guarantee high transmitting quality and long
lifetime
Low Backlash
Easiest mounting of engine through flexible flange
system
High flexibility with confirmed hollow drive shaft system
Integrated axial length compensation to compensate
for thermal expansion of the motor shaft
High efficiency and clean running through high tooth
flank quality, world gears with needle roller bearings
and high quality lubricant
High torsional stiffness and high emergency away torque
through robust design and optimized gear geometry
Four sizes of gearboxes for output torques between
6 and 270 Nm
Available ratios from i = 3:1 to we = 512:1
Lifetime lubrication
Universal mounting positions
Protection class IP64
Smooth running achieved through the usage of spiral
bevel gears (Gleason type)
Quick availability and short delivery times.
7 harmonically developed sizes, from 3,900 Nm to 35,000 Nm of nominal torque,
Up to 4 decrease stages
Special seals (labyrinth seals or dual seals with separate grease-filled chamber) that protect against lubricant leakage and contamination.
Output hollow shafts: cylindrical with keyway, cylindrical hollow shaft pertaining to shrink disc, and splined shaft.Input versions with adaptors for IEC, NEMA and hydraulic motors, flexible and fluid couplings, clutches and torque limiters.
Accessories such as for example torque arms, shrink discs, backstops and brakes, oil filtering and cooling systems.
Shaft Mounted Bevel Planetary Helical Gearboxes
These compact shaft mounted Ever-Power gear reducers include a combination of planetary and bevel helical gears that takes benefit of the strengths of each technology: compact size, reliability and easy maintenance. The BPH group of right angle gearboxes combines one slow helical stage with a pair of Gleason bevel gears and a number of planetary stages. The design of these compact gear units is based upon exact analyses using FEM techniques, which means functionality, duration and silence. These lighter, more compact equipment reducers surpass traditional solutions, ensuring shorter production situations and lower creation costs.
Technical Data
Nominal Torque 3,900 … 35,000 Nm
Transmission Ratio up to 2,000 iN
Certifications: Certification ISO 9001
Sectors: Hoisting & Cranes Technologies | Plastics & Rubber Technologies
Ever-Power delivers a complete drive whose elements are optimally matched.
Higher radial loads than comparable drive solutions.
A planetary Bevel Planetary Gearbox gearmotor is more cost-effective when compared to a stand-alone planetary gear unit, adapter, coupling, and motor.
A planetary gearmotor is more compact (shorter), as intermediate components such as adapter flanges and couplings are not necessary.
Numerous variants ensures optimum adaptation to the application.
Finely graded equipment ratios due to the high variance of the Ever-Power gearmotor in the input end.
Short delivery moments for regular variants of 4 – 16 weeks, based on the frame size.
Standardized planetary gearmotors up to MN2 = 631 kNm as catalog products.
The required data and dimension sheets for project planning are available immediately via comprehensive documentation (catalog, operating instructions).
Quick creation of 3D models and 2D dimension sheets in the freely available DriveCAD tool.
Comprehensive range of additional components available from the whole Ever-Power modular concept.
Comprehensive globally sales and service network.
Ever-Power as program and solution provider whom items complete drive systems from one source.
Ever-Power is China s leading manufacturer of Planetary Gearboxes for sector applications in material handling, sugar, marine, defense, cement, chemical, meals, power, agriculture and more. Ever-Power planetary gearboxes have modular style, great quality, high energy performance, low noise, long provider existence, high radial loading capability, and all at cost effective pricing with stellar Ever-Power support. Our quality range contains Planetary gearboxes for vertical roller mill drive, bucket wheel drive, slew drive, roller press drives, sugar mill drives with foot and shaft mounted.
All Ever-Power planetary equipment units are offered in high capacity ranges with verified Ever-Power quality. Ready available sizes guarantee not only a sizable torque spectrum but also a product range that delivers you with multiple choices. Make the the majority of the flexibility Ever-Power provides, leverage the advantages of Ever-Power planetary equipment units. Here, you will see off-the-shelf, highly advanced drive and gear unit solutions. Our standard product range already contains solutions for a large number of particular requirements that need to be taken under consideration in a great variety of applications.
Ever-Power also manufacturers helical planetary gearbox and bevel planetary gearboxes. These planetary gearboxes are deployed in demanding industrial environments including Product packaging, Textile, Chemical, Sugar, Material Handling Gear, Mining, and Steel industries.