Custom pulley

Custom Pulleys
Ever-power has the expertise and technical features to manufactures pulleys that are made for the most intricate applications. Our state-of-the-artwork technology can accommodate any kind of machining which includes counterbores, keyways, setscrews, lightening holes, self-tracking guides and much more. If it’s technically feasible, we will be in a position to produce it no matter what size, materials or fine detail required. Furthermore to aid with your projects Ever-power can produce a prototype along with any production quantity.
Contact Application Engineering to go over your customized pulley requirements and design challenges. You can even design your own pulley model using our customized 3D Model Configurator . Download your model or post it for a free of charge quote.
Custom Pulleys in Light weight aluminum and other Finishes
Aluminum may be the standard metallic for all stock pulleys & most custom pulleys. Nevertheless, there are a number of other components and finished such as steel or hard anodized aluminum that your application may necessitate. Ever-power uses CNC technology and an experienced manufacturing team to create your customized pulleys with the quickest turnaround time in the industry. Look at our Components and Finishes
We provide pulleys in numerous diameter sizes, ranging from 1 inch to 35 inches.
Our pulleys could be manufactured with many various kinds of belt grooves, including A,B,C,D,Electronic,3V,5V,8V,J,K,L, and M groove types. We also offer pulleys with rope grooves, cable grooves, and Timing pulleys.
We focus on manufacturing pulleys made from cast iron. We can also manufacture pulleys using a variety of other components such as steel, bronze, plastic, light weight aluminum, and brass.
We provide assistance through the design phase of consumer orders, to greatly help our customers have the most affordable and efficient pulley or sheave design.
We utilize the latest inspection equipment that helps us to maintain quality through the entire production process.
Materials
Cast Iron
Ductile Iron
Aluminum
Stainless Steel
Steel and Alloy Steel
Bronze
Brass
Titanium
Magnesium
Weldments
Plastic
Equipment
4-Axis Okuma MH500 Horizontal Mill
Okuma MH800 Horizontal Mill with Rotary Indexer
Okuma MCV60 Vertical Mill 30 x 60 x 27 inches Travel
Okuma MX45 Vertical Mill 15 x 30 x 17 inches Travel
4-Axis Okuma LU45 Lathe 32 inches Diameter 36 inches Maximum Turning Length
2-Axis Okuma LB35 Lathe 18 inches Diameter 36 inches Optimum Turning Length
Blanchard Grinder Maximum Diameter 36 inches
Okamoto Surface Grinder 12 x 24 inches Table
Vertical and Horizontal Sunnen Honing Machine
Pulley Groove Type
Belt Grooves:
A, B, C, D, E, 3V, 5V, 8V, J, K, L, M
Cable Grooves
Rope Grooves
Timing
Pulley Diameter Sizes
Which range from 1/2 inch – 35 inches
Tolerances
0.0005 inches
Capabilities
Custom Made Pulleys
CNC Milling
CNC Turning
Gear Hobbing
High Production Robotic Machining
Reverse Engineering / Prototype Creation
Welding Services
Assemblies

About Custom Pulleys
In the world of manufacturing nonstandard parts often equate to “custom” parts. Custom parts mean a whole host of stuff that a lot of producers can’t afford; things such as particular tooling, manufacturing, and processes. These special extras had a need to create customized parts mean a protracted lead time and, ultimately, increased prices.
For a lot of companies, creating customized parts is handled in precisely in this manner. At Torque Transmissions, nevertheless, we have a different way of handling customized parts that makes better sense for our business and for our clients businesses.
At Torque Transmission we use a PULL production process. Pull-through production is characterized by smaller sized batches, quick responses to client demands, and smooth product flow. This kind of creation is an example of lean production and is the reason why we’re able to make orders to consumer specifications.
What characterizes the type of lean manufacturing Torque Transmission utilizes?
No inventory: we make what’s ordered
Same manufacturing process as is standard
Standardized tooling: we use our standard mold foundation system to make unique mold tooling, which outcomes in an exceedingly quick set up
Customer’s deadline places the purchase in the production schedule
Once an purchase is started it moves through the manufacturing procedure without delays or queues
Pull-through production of the kind facilitates product customization since the products are produced when they are ordered. This enables us to offer products that may meet a customer’s requirements, instead of offering standard items that may not meet the needs of a customer or do the job 100%.