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Using miniature gears, Ever-Power has designed and built unique, high accuracy mini gearboxes that can’t be found anywhere else. Our miniature gearboxes are available in numerous configurations, which includes worm and wheel, cross axis helical, bevel, inline spur, and more. We are able to also provide customized micro gearboxes that were created and created to meet your unique specifications.
E mail us for the mini gearbox the application requires, or request a quote upon a customized micro gearbox.
Miniature Bevel Gearboxes | Micro Bevel Equipment Drives | Mini Bevel Gearboxes
Bevel Box
Miniature Cross Axis Helical Gearboxes | Cross Axis Helical Mini Gear
Cross Axis Helical
Miniature Shaft-to-Bore Worm Gearboxes & Speed Reducers
Shaft-to-Bore
Miniature 4 Shaft Worm Gearboxes | Mini 4 Shaft Worm Gear Motors
4 Shaft Worm
Miniature Flange Worm Gearboxes | Micro Flange Worm Equipment Drives
Flange Worm
Miniature Inline Spur Gearboxes | Micro Inline Spur Swiftness Reducers
Inline Spur
Compact Worm
Compact Worm
Micro Gearbox Options
Gearboxes are also called reducers, gear reducers, quickness reducers, equipment drives, and gearmotors. All terms can be used more or less interchangeably. Please be aware that the links for our little gear drives include details on the full selection of framework sizes for that series or design.
Bevel Box Micro Gear Drive
Our bevel container miniature equipment drives are software rated for the the best balance of functionality and cost. Compact Worm Gearbox torque can be balanced to meet your RPM and working life requirements. Lightweight with low backlash functionality (as little as 1°, with choice of 1/2”).
Result torque: up to 7 oz.-inches
Low backlash: ≈1°, option of 1/2”
Rated for input boosts to 2,000 RPM
Temperature range: -5° to 175°F (-20° to 79°C); optional to -40°F (-40°C)
Cross Axis Helical Miniature Gearbox
Ever-Power’ miniature cross axis helical gearboxes provide relatively high levels of thrust in a concise package. They offer an result shaft at 90° from the input, and are obtainable in gear ratios from 1:1 to 40:1. Lightweight but durable, with machined aluminum housings and hardened alloy steel gears.
High efficiency: up to 88% at 1,000 RPM
Low backlash: as low as ≤30 arc minutes
Rated for input boosts to 4,000 RPM
“Left hand” models available
Miniature 2 Shaft Worm Gearbox
Our miniature 2 shaft worm gearmotors are engineered for ≤30 arc a few minutes of backlash or better. Also called “shaft to bore gearboxes,” these devices provide a single input shaft that protrudes from opposing sides of the housing; output is a keyed bore. Standard solitary- and double-end shafts can be found and supplied with keys and retainer rings. An array of equipment ratios and input sizes are available to meet your preferences.
High efficiency: up to 86% at 1,000 RPM
Low backlash: ≤30 arc minutes or better
Obtainable in ratios from 5:1 to 120:1
Rated for input boosts to 3,000 RPM
Miniature 4 Shaft Worm Gearbox
Every miniature 4-shaft worm gearbox from Ever-Power features precision-machined hardened steel gears, solid aluminium housings, and long lasting lubrication. They offer two insight shafts on opposite sides of the body, with two result shafts perpendicular to the insight shafts. Our mini 4 shaft worm equipment drives deliver high performance functionality with low backlash.
High efficiency: up to 82% at 1,000 RPM
Low backlash: as little as ≈2°
Available with equipment ratios from 1:1 to 32:1
Rated for input speeds up to 4,000 RPM
Miniature Flange Worm Gear Drive
These micro flange worm gearboxes produce an output at 90° from the insight. They deliver superior performance in a wide variety applications and are constructed with small footprints, making them perfect for operations where space is limited. They offer high performance with low backlash.
Gear ratios from 6.66:1 to 80:1
High efficiency: up to 83% at 1,000 RPM
Low backlash: only ≤4°
Max. input speed: 3,000 PRM
DC motor option available
Miniature Inline Spur Gearbox
Specially engineered for encoder applications, Ever-Power micro inline spur gear drives are available in two frame sizes, and so are rated for boosts to 3,000 RPM. Aluminium housings and stainless gears and shafts make these inline spur gearboxes hard and corrosion resistant, for your many demanding applications.
Output torque: up to 125 oz.-inches
Low backlash: as little as 15 arc minutes
Available with equipment ratios from 4.96:1 to 3600:1
Optional synchro cleats available
Compact Wormwheel Gearbox
These miniature correct angle worm gear reducers deliver superior performance with high efficiency, and show rugged construction for challenging power transfer procedures. Available in three equipment ratios (5:1, 10:1, 20:1), our small worm gearboxes are designed in extremely small footprints for applications where space is limited.
90° output angle
Gear ratios: 5:1, 10:1, and 20:1
Up to 12.5 inch-lbs. of output torque
Max. input speed: 3,000 RPM
Small footprint: 1.5” x 1.5” x 1.08”
Custom Miniature Gearbox
Ever-Power may engineer and produce a customized miniature gearbox to meet up your unique specifications. We can produce customized micro gearboxes in any configuration your application requires, with result torque amounts as high as 900Nm. We can work from your gearbox designs, reverse engineer an existing unit, or help you develop an all-new design that delivers the performance you will need. Request a quote on a customized miniature gearbox or e mail us to discuss your specific requirements.
The Ever-Power Advantage: Small is No Big Problem
Broadest selection of small gear reducers
Greased for life
Ruggedly built
Modifications and special ratios available
Custom small gearboxes made to suit
Input & Output Shafts
Input and result shafts with drive essential and retainer rings could be supplied to your specifications for any of our hollow bore miniature gearboxes. We offer a basic selection of solitary ended or double ended shafts to assemble in these gearboxes. All gearbox shafts are supplied with keys and retainer bands.
For P and PF series worm and wheel gearboxes use our P/PF gearbox shafts.
For E series crossed axis helical gearboxes use our E gearbox shafts.
For F series spur gearboxes, contact our app engineers to discuss your particular needs.
We provide a broad collection of misalignment shaft couplings in inch and metric bore sizes. ” and metric precision ground shafts can be found from stock.
Die-cast zinc housing – Various models for hands operation
Compact Worm Gearboxes
4731 to 4742, 4746 to 4767
Ideal for use with crank handle
Main physical dimensions:
P/N 4731 to 4742 40mm x 40mm x 70mm
P/N 4747 to 4767 17mm x 35mm x 42mm
Wide range of ratios from 1:1 to 30:1
1:1, 2:1 and 2.8:1 are not self locking, all the ratios are.
Max. output torques: 2 Nm to 17 Nm
Hand operation only
Direct coupling between servo electric motor and worm gear is one of the essential strengths of EP worm gearmotors, which combine DC engine technology with exceptional toughness and wear resistance. Electric motor and gearbox are designed as one single, compact unit. Because of their reduced current attract, these gearmotors deliver more accurate control of working temperature and higher efficiency.
45 W to 250 W rated output power
Gearbox centre-centre size 31 mm and 33 mm
Aluminium gearbox casing
Case-hardened, tempered and ground worm
High tin bronze worm gear
Steel shaft planetary gearboxes
Case-hardened and tempered steel gears
Low noise Range of coupling flanges
We deliver worm gearboxes, spur gearboxes and planetary gearboxes with or without integrated linear business lead screw / ball screw adapted to your flexible modular concept.
Based on this we are able to select a wide selection of standard customizations to meet up the requirements of various properties that are essential for each application.
If your application takes a gearbox with some special real estate such as for example small dimensions or low weight in relation to power, high efficiency, quiet and vibration-free operation, long life, high resistance to vibration, pressure or temperature, integrated linear screw, or a mixture of such properties, our product range with more than 1000 different standard gearboxes is most likely a good begin to be able to deliver something that stands out in your favor.
Compact gearboxes are high-quality gearboxes for regular drives. The electric engine is built-in with the gearbox right into a single unit (the first equipment is on the electric motor shaft). Separate gearboxes for link with conventional IEC motors can also be supplied on request.
Due to the complexity of the gearboxes’ configuration, they can not be purchased inside our e-shop. Our specialists will be pleased to help you create your selection. We are happy to send you documentation or design the right set directly, on ask for.
VANE MOTORS WITH GEARBOXES
Combinations feasible with all our vane motors
Coaxial gearbox
Planetary gearbox
Worm gearbox
ATEX combinations possible
Stainless steel options possible
Special wishes possible
Ever-Power worm gearboxes possess earned a status to be a business benchmark worldwide. Our achievement originated from our relentless drive for quality with state-of-the-artwork technology, all and will be offering worm gearboxes are affordable prices. High flexibility accorded through a broad choice of mounting choices, shaft configurations and electric motor interfaces, makes the Ever-Power worm gearbox the default choice for the industry. The helical-worm and the double-worm edition, with or without the torque limiter, add up to the advantage, creating a highly versatile drive system.
Ever-Power Worm gearboxes provide high torque with low speed gear ratio. Being basic and compact in style, these gears can achieve higher gear ratio than the helical gears. These worm reduction gears having screw type characteristics act like helical gears, but its helix position is typically comparatively bigger) and its own body is normally quite lengthy in the axial path. The gears in these gearboxes can be correct or left-handed dependant on the purpose.
Mounting choice include universal housing, part flanges, foot (horizontal and vertical), shaft mounted with torque arm. Obtainable in Solid shafts (solitary or dual), with torque arm or torque limiter.
EXCELLENT Geared Motors. Ever-Power gearboxes and geared motors are the electro-mechanical key elements for low backlash, easily running and highly powerful drive systems.
Our high-performance gear systems are designed to withstand the toughest commercial applications.
The apparatus housings are machined on all sides and permit diverse installation positions and applications, producing them much sought after in the industry. Consequently our geared motors tend to be to be found as part of our customers own machines.
The smooth running of Ever-Power gear units and the outstanding load capacity of WATT teeth are achieved with 3D design backed by FEM (Finite Element Method). This tooth geometry ensures optimum rolling contact under load.
The special tooth root style in mixture with tooth helix angle, tooth depth, the components used and surface finish maximizes load capacity. This high gearing capacity allows smaller tires to be utilized for the same torque, and smaller sized gears with outstanding power density can also increase reliability. Ever-Power geared motors are consequently incredible space savers.
Gearing manufactured with such micro-geometric precision allows the gearing perform necessary for troublefree rolling get in touch with to be substantially reduced and therefore the gear backlash to become minimized.
Dual chamber shaft seals developed by Ever-Power are used as standard in parallel shaft, shaft installed and helical worm gears for a high level of tightness.
Ever-Power’s modular gear technology meets certain requirements of advanced drive systems:
Excellent power density
Minimum backlash
Smooth running
Diverse mounting options
Maximum reliability
High variability
Precision Worm Gearboxes & Geared Motors
EP’s precision worm gearboxes are created for those more demanding applications where compact size, high torque, high ratio, low backlash, low noise and long life time are required. Provided in 9 sizes, these worm gearboxes could be supplied with free input shaft, with hollow bore insight shaft and engine flange, and double decrease combination units for slow quickness applications. Using cast iron housings, top quality bronze alloy worm tires and extended life bearings, reliability and functionality are the key top features of this range.
High Precision Right Angle Transmission
Long Lifetime
WIDE RANGE Of Ratios
Special Surface Treatments