Ever-power manufactures conveyor chain sprockets in a number of styles. Included in these are conveyor chain sprockets produced as plate wheels or with normal or split hubs installed on one or both sides. Ever-power conveyor chain tires can be manufactured in a number of special materials with hardened tooth where necessary.
How to extend conveyor chain sprocket and chain wear life
The last thirty years have observed numerous innovations in conveyor technology which have brought greater safety and efficiency. However, alter in this field hasn’t always been always for the better.
One innovation is the introduction of sprockets with a straight amount of teeth. It had been thought that this would offer customers a greater choice when making chain conveyor systems. However, sprockets with a straight number of teeth are not recommended by experienced technical engineers.
If a sprocket has an even amount of teeth, the same tooth will be engaged by the same rollers on each rotation, resulting in uneven wear and decreased support life. A similar result will take place if the amount of teeth in the smaller sprocket is definitely a devisor of the number of pitches on the conveyor chain. Choosing a sprocket with an odd quantity of teeth, nevertheless, will give you at least double the service life.
Double pitch conveyor chain sprockets are often overlooked nowadays but are ideal for saving on space and have a longer wear life than regular sprockets. Suitable for lengthy pitch chain, double pitch sprockets have more teeth when compared to a regular sprocket of the same pitch circle diameter and distribute wear evenly across the teeth. If your conveyor chain is compatible, double pitch sprockets are worth considering.
A lot of today’s conveyors include electronic load monitoring in the control program. While this is a useful safety feature, technical engineers recommend that these are found in conjunction with shear pin sprockets.
Electronic sensing is ideal where there is a slow increase in load (due to damaged bearings or dirt contamination, for example) as there is certainly time to fully stop the drive before any damage can occur. Regarding a mis-feed or mechanical breakage, however, where in fact the load increase can be sudden, the sensor will not automatically break the bond between the motor and the powered load and extensive damage can be caused to the conveyor chain and attachments. This is why a shear pin sprocket is necessary in addition.
Shear pin sprockets may be more costly than standard sprockets at the outset but will certainly limit downtime and save well on alternative costs. If a conveyor turns into overloaded and potentially dangerous, the shear pin will break and stop the conveyor, therefore limiting damage. After the load or obstruction provides been cleared, only the shear pin needs to be changed and the conveyor can easily start moving again.
In summary, older types of sprocket are often forgotten but provide considerable advantages including long service life, limited harm in case of conveyor breakdown and reduced replacement costs.
Our conveyor chains and sprockets are engineered to high quality and performance standards. Wear resistance, mechanical power, operating temperature and coefficient of friction are all important considerations.
Molded and machined sprockets obtainable in 
a variety of the teeth and bore sizes. They are also offered for all plastic chain and modular plastic belt products. Our items are created to help our customers increase their efficiency and enhance their working environment
The experts at Ever-power have been working with chains and sprockets for many years. If you’ve worked with other organizations and found out that you couldn’t find precisely the right part to your requirements, that’s not likely to happen right here! If we don’t possess the roller chain sprockets or conveyor chain sprockets that assembling your project needs in stock, we can still custom manufacture per customer necessity. Plus, we keep a large number of unique sprockets in share and are able to deliver them out the same day. We realize that any downtime could be expensive, and we work hard to ensure that you’re ready to go once again quickly and cost-effectively.
Finding Your Ideal Sprocket
Do you will need a sprocket, nevertheless, you aren’t sure exactly the thing you need? This common problem is one that our Ever-power experts hear on a weekly basis. We master working with you to make sure that you get precisely the roller chain sprocket or conveyor chain sprocket which will keep assembling your project or machinery moving again. Sprockets are for sale to a variety of uses from forestry to machinery, and everything among. It’s just as important to choose the correct sprocket since it is to make use of the proper chain — a mismatch could be catastrophic, causing damage to costly machinery and even harmful accidents. See how Ever-power helps you find the perfect roller chain sprocket.
Struggling with how to describe your sprocket so that you can find another one? Here’s a few of the questions that we often ask customers to help stage them in the proper direction:
Do you know which kind of sprocket you need?
How is your sprocket becoming used — since a drive sprocket or idler sprocket?
What’s the diameter of the sprocket you need to replace?
How many the teeth are in your sprocket?
What size chain are you using?
As you can see, there is a high level of complexity that goes in to ensuring that we recommend the precise roller chain sprocket or conveyor chain sprocket for assembling your project.
PEER Perfectly Pairs!
If you’re replacing an entire system, you may need a matching chain to go along with your sprocket. By changing both these items at the same time, you may lengthen the overall lifestyle of your machinery. Sagging chains are often to blame for inefficiencies that can cause disfiguration of other parts because of inconsistent pressure or slippage. Replacing the sprocket by itself may not end up being enough to resolve the root problem that you’re experiencing. The good thing is that the educated group at Ever-power will work with you to diagnose complications and make suggestions for the best & most cost-effective path forward.
Ready to get assembling your project back up and running quickly? You can even drop us a message at [email protected], and we’ll use you to ensure that we provide you with the specific roller chain sprockets or conveyor chain sprockets that you’ll require.
Sprocket for Standard Conveyor Chain
Sprocket for conveyor chain was created and designed to optimum contour, material, hardness, and accuracy to have the highest efficiency of conveyor operation.
We provide a line-up for RS2040 – RF2160 with S rollers, and RF2040 – RF2100 with R rollers.
Chains that make use of S rollers engage with every other tooth. Sprockets will have an extended life as chains build relationships different teeth each time the rollers rotate (when actual number of the teeth is odd).