EP Series Parallel Shaft Helical Equipment Reducer
Specification Details:
1.Job specification of helical equipment reducer: F37-F157, ten type totally.
2.The output of the helical equipment reducer: 0.12-200KW
3.Project output torque of the helical equipment reducer:3.5-21500N•m
4.The transmission ratio of the helical gear reducer: 3.77-281071
5.Various mounting kinds of helical gear reducer: foot mounting, input flange of B5.
The foot amounting reducer has two machine-processed foot parallel helical gearbox installation surfaces.
Efficiency
94%-98% (depends upon the transmission stage)
Housing material
HT250 high-strength cast iron
Gear material
20CrMnTi
Surface hardness of gears
HRC58°-62 °
Input / Output shaft material
40Cr
Machining precision of gears
Accurate grinding, 6 Grade
Lubricating oil
Gear oil
Heat treatment
Carburizing and quenching
Brand of bearings
Noise (MAX)
65-70dB160
Temp. rise (MAX)
40 ℃
Temp. rise (Essential oil)(MAX)
50 ℃
Vibration
≤20µm
Tailor made quality and on request
Our helical and bevel-helical gears are our condition of the art items. Each unit is tailor made to the client requirements. The Helical gears were created, developed, and produced using our advanced technical resources. These gearboxes arrive in various sizes, ratios, with metric and imperial shafts, metal or high grade cast iron housings, solid or hollow result shafts, and customized input connections for electric motors.
Helical Parallel Shaft Gearmotor :
1.Modularly design;
2.The component and parts were created and produced standardly, which makes the merchandise great exchangeability and high efficiency, thus can greatly short the delivery time.
3.Low energy consumption, low noise, small vibration, efficiency up to 96%;
4.Great rigdity of cast iron box, high strength, fine heat loss, lengthy service life.
5.Gear is constructed of fine alloy forge metal, the surface is finished with carburizing and quenching which ensured high hardness and precision.
6.Flange-mounted with hollow shaft, foot-installed with hollow shaft, and optional torque arm and other special accessories.
Energy efficient, corrosion proof, compact
Helical- & Parallel Shaft Gearboxes
The 2-stage helical gearboxes from Ever-Power stand for absolute robustness, top quality and long life.
Ever-Power parallel shaft geared motors (obtainable in 2- or 3- stage models) give a variety of mounting options by their high center range and hollow shaft.
The aluminum housings provide both gearbox types light-weight and high corrosion resistance.
Technical Data
Helical gearbox Parallel shaft gearbox
Type of motor asynchronous or long term magnet electric motor asynchronous or permanent magnet motor
Ranked torque up to 2,060 Nm up to 1 1,350 Nm
Ratios* 2.55 – 56.68 24.6 – 347
Output speed variable variable
Output shaft solid shaft solid or hollow shaft
Mounting feet or flange mount flange mount
Ever-Power Engineers Has A Massive Clientile To Whom It Has Been Supplying Helical Gearboxes As Per Their Specific Requirements.
The High Technicality In THE TYPICAL Of Engineering BECAUSE OF ITS Construction And THE LOOK (Modular) Gives An Optimal Performance Output .
Specialized In Providing Prize-Successful Helical Gearboxes & Bevel Helical Gearboxes, Our Business Provides A High AMOUNT OF Effeciency Gearboxes To Our Clients.
Today’s Various Applications Demands IN A VARIETY OF Power Sectors – Medium / Heavy Duty COULD BE Met By These Gearboxes.
The Replaceability OF VARIED Assemblies And The Maintenance Is Done By A Diligent Group Of Ever-Power WHICH INCLUDES Highly Skilled Manpower For The Maintenance Of Gearboxes .
Bevel Helical Gearbox :
Power : Upto 5500 kW
Reduction Ratio : Upto 650:1
The Inclined Tooth For Torque Transmission Between Parallel Or Correct Angle Shafts With Case Hardened Profile Ground Metal Gears Ensure minimum Noise
Size : 112 To 710 Centre Distance
Industries : Sugar , Cement , Paper , Solvent Extraction, Steel Market , Conveyore , Agitators, Mines & Nutrients , Cranes , Crushers , Fin Cooler Drives , Aerators , Kneaders, Thickeners , Larger Ball Mills Power Plants , Rubber.
Other Features
Gearing Of High Efficience
Energy Saving
Spill-Proof Motor Removal
Mounting Choices – Foot / Flange/Shaft Mount
Key Point :
Our Bevel Helical Gearbox Range Offers Been Majorly Used For Extreme Power Transmission Program Which REACHES Least More Than 50KW, Achieving An Ascent In Efficiency. THERE IS ALSO A 5500KW Power Range Specifically Designed For Cement Plants And Glucose Mills.
Reduction Stages : Single/Dual/Triple/Quadruple
Applications :
Bevel Helical Gearbox MAY BE USED In Various Fields SUCH AS FOR EXAMPLE:
Toasters
Coal Pulverizing Mills
Cooling Towers
Conveyors
Agitators
Crushers
Cranes
Fin Cooler Drives
Kneaders
Larger Ball Mills
Mixers
Bucket Elevators
Industries:
These Helical & Bevel Helical Gearboxes Can Attain High Performance Ratios , And Are Thus Used In Extreme Power Transmitting Systems.
Some Of The Industries Applicable For Bevel Helical Gearboxes Are :
Thermal power plant
Sugar industry
Cement industry
Paper industry
Solvent extraction plants
Plastic industry
Rubber industry
Steel Industry
Chemical Plants
Mines and minerals
Your advantages
High torque density
High permitted overhung loads
Multi-stage gear device for low output speeds
F37 … F157 Reduced backlash option
EP series (two-stage and three-stage)
Our extra-slim parallel shaft helical gearmotors are the perfect solution when space is bound. The countless different sizes and designs make sure that the gearmotors can be used in a wide selection of applications even under the most unfavorable circumstances. Ever-Power parallel shaft helical gearmotors are typically found in conveyor and 
materials digesting applications. You can select from foot-mounted, flange-installed or shaft-mounted options. Decreased backlash parallel shaft helical gear units are also available on request for precise positioning tasks.
Available versions
Foot-mounted or flange-mounted
B5 or B14 Flange-mounted
Solid or hollow shaft
Hollow shaft with keyed connection, shrink disc, splined hollow shaft
Technical data
Gear unit reduction ratio
[i]
3.77 – 281.71
Multi-stage gear unit reduction ratio
[i]
87 – 31434
Output torque
[Nm] ([lb-in])
130 – 18000 (1150 – 159300) (also in reduced backlash version)
Motor power range
[kW] ([Hp])
0.12 – 200 (0.16 – 268)
Parallel shaft helical gear device versions
Ever-Power helical gear units
Our helical gear units are used wherever high torques are required.
For the belt drive, the customer chosen Ever-Power helical gear units because these offer output torques of up to 2,200,000 lb-in and powers as high as 5,360 HP. Thanks to their integration into the tried-and-tested UNICASE housing, the gear units also have high axial and radial load capacities. The helical equipment units can therefore easily endure the harsh conditions useful on the conveyor belt.
What are the advantages of Ever-Power helical gear models?
Performance
Ever-Power industrial gear products with helical gears are ideal for heavy duty applications because of their high torque capacity
Service life
Huge roller bearings and precise alignment of shafts and gear wheels ensure an extended service life.
Flexible
Versatile installation solutions and considerable input options ensure application flexibility.
Installation-friendly
Many mounting designs open to focus on the needs of various installation requirements.
Our commercial helical gear units: Maximum flexibility
If you purchase a Ever-Power helical gear unit, you should have little difficulty in adapting it to your application. Rather, our gear products adapt themselves to your application.
To create installation as flexible because possible for our items, we provide you various shaft and flange choices. Integration of the apparatus unit into your system can be facilitated by six installation areas, which cover many different set up positions.
Due to their high performance and flexibility, Ever-Power helical gear systems are ideally fitted to use in many applications such as for example agitators, lifting equipment, extruders, mixers, mills, drums or crushers.