In a planetary gearbox, many teeth are engaged at once, that allows high speed decrease to be performed with fairly small gears and lower inertia reflected back to the motor. Having multiple teeth reveal the load also enables planetary gears to transmit high degrees of torque. The combination of compact size, huge speed decrease and high torque transmitting makes planetary gearboxes a popular choice for space-constrained applications.
But planetary gearboxes perform involve some disadvantages. Their complexity in design and manufacturing can make them a far more expensive remedy than additional gearbox types. And precision manufacturing is really important for these gearboxes. If one planetary gear is positioned closer to the sun gear compared to the others, imbalances in the planetary gears can occur, leading to premature wear and failure. Also, the compact footprint of planetary gears makes warmth dissipation more difficult, so applications that operate at very high speed or encounter continuous procedure may require cooling.
When utilizing a “standard” (i.e. inline) planetary gearbox, the motor and the powered equipment should be inline with each other, although manufacturers provide right-angle designs that integrate other gear sets (frequently bevel gears with helical 
tooth) to provide an offset between your input and output.
Input power (max)27 kW (36 hp)
Input speed (max)2800 rpm2
Output torque (intermittent)12,880 Nm(9,500 lb-ft)
Output torque (continuous)8,135 Nm (6,000 lb-ft)
1 Actual ratio would depend on the drive configuration.
2 Max input speed linked to ratio and max output speed
3 Max radial load placed at optimum load position
4 Weight varies with configuration and ratio selected
5 Requires tapered roller planet bearings (not available with all ratios)
Approximate dry weight100 -181 kg (220 – 400 lb)4
Radial load (max)14,287kg (31,500 lb)3
Drive typeSpeed reducer
Hydraulic engine input SAE C or D hydraulic
PG planetary gear units are divided into 21 basic groupings depending on the various torques that are to be transmitted to the output shaft, which can change from 0,05 to at least one 1.280 kNm. In fact, the product modular building permits the coupling of bevel gears, worm gears, hydraulic brakes and a number of input shafts to the planetary units, as well as providing for a wide selection of coupling flanges for hydraulic or electric motors. Another advantage offered by the modular construction technique of the planetary gear units is the possibility to install a series of stages of different sizes to be able to get yourself a vast range of reduction ratios. The product range provides decrease ratios from 3:1 to 7:1 about the same stage device up to 10.000:1 and more on a 5 stage device. The wide range of result shafts and flanges simplifies the decrease unit mounting operation on commercial machinery or plants.
Features:
– Planetary Gearbox
– Inline & Bevel stages
– Torque range: from 0,05 to 1 1.280 kNm
– Coupling flanges for hydraulic or electrical motors
New hydraulic motors have a higher-rated operating pressure and includes a larger and stronger motor-shaft seal.
New integral electric motor and planetary gearbox casing brings the planetary gear set closer to the motor, increasing efficiency and reducing stress.
Gearbox comes with an updated insight shaft with a more sturdy design.
Maximum torque ranking for PA30B improved from 4,166 to 4,500 ft.-lb. and improved gear decrease. The number of planet gears in the PA30B gearbox improved from 3 to 5.
PA40 bit sizes include 4-36-in. HD, 9-24-in. HD difficult floor, 18-36 in, tree and shrub, and 9- or 12-in. rock to match the application.
Within an epicyclic or planetary gear train, several spur gears distributed evenly around the circumference run between a gear with internal teeth and a gear with external teeth on a concentric orbit. The circulation of the spur equipment takes place in analogy to the orbiting of the planets in the solar program. This is how planetary gears obtained their name.
The components of a planetary gear train could be split into four main constituents.
The housing with integrated internal teeth is actually a ring gear. In the majority of cases the casing is fixed. The traveling sun pinion is certainly in the center of the ring gear, and is coaxially arranged in relation to the output. Sunlight pinion is usually mounted on a clamping system in order to provide the mechanical connection to the electric motor shaft. During procedure, the planetary gears, which are mounted on a planetary carrier, roll between the sunlight pinion and the ring gear. The planetary carrier also represents the output shaft of the gearbox.
The sole purpose of the planetary gears is to transfer the mandatory torque. The number of teeth has no effect on the transmission ratio of the gearbox. The number of planets may also vary. As the amount of planetary gears improves, the distribution of the load increases and then the torque which can be transmitted. Raising the number of tooth engagements also reduces the rolling power. Since just section of the total result needs to be transmitted as rolling power, a planetary gear is incredibly efficient. The benefit of a planetary gear compared to an individual spur gear lies in this load distribution. It is therefore possible to transmit high torques wit
h high efficiency with a concise design using planetary gears.
So long as the ring gear includes a constant size, different ratios can be realized by different the number of teeth of the sun gear and the number of tooth of the planetary gears. Small the sun gear, the higher the ratio. Technically, a meaningful ratio range for a planetary stage is approx. 3:1 to 10:1, because the planetary gears and the sun gear are extremely small above and below these ratios. Higher ratios can be obtained by connecting several planetary phases in series in the same ring gear. In this instance, we talk about multi-stage gearboxes.
With planetary gearboxes the speeds and torques could be overlaid by having a ring gear that is not fixed but is driven in virtually any direction of rotation. It is also possible to repair the drive shaft to be able to grab the torque via the ring gear. Planetary gearboxes have grown to be extremely important in lots of regions of mechanical engineering.
They have become particularly well established in areas where high output levels and fast speeds must be transmitted with favorable mass inertia ratio adaptation. High transmission ratios can also easily be performed with planetary gearboxes. Because of their positive properties and compact design, the gearboxes have many potential uses in industrial applications.
The benefits of planetary gearboxes:
Coaxial arrangement of input shaft and output shaft
Load distribution to several planetary gears
High efficiency due to low rolling power
Almost unlimited transmission ratio options due to combination of several planet stages
Suitable as planetary switching gear because of fixing this or that area of the gearbox
Possibility of use as overriding gearbox
Favorable volume output
Suitability for a wide range of applications1
Hot Tags: planetary gear drive, China, suppliers, manufacturers, factory, wholesale, buy, made in China
Description
Planetary Gear Drive
Drive type: speed reducer
Output torque: 33,895 Nm (25,000 lb-ft)
Max input speed: 2800 rpm
Features
Selection of input options
Straight in for an on centerline adaptation offering a symmetrical clearance about the hydraulic motor input
Offset straight in allows the hydraulic engine be mounted off center
Right angle input movements the hydraulic engine perpendicular to the centerline of the planetary drive for added clearance between elements on track drives
Output options
With external shaft includes keyed, flanged or spline options to meet the many required output connections
An added output option includes the output without external shaft by offering an internal spline at the output
F25R
Planetary Gear Drive
Ratings
Input power (max)71 kW (95 hp)
Input speed (max)2800 rpm2
Output torque (intermittent)33,895 Nm (25,000 lb-ft)
Output torque (continuous)18,710 Nm (13,800 lb-ft)
1 Actual ratio is dependent on the drive configuration.
2 Max input speed related to ratio and max result speed
3 Max radial load placed at optimum load position
4 Weight varies with configuration and ratio selected
5 Requires tapered roller planet bearings (unavailable with all ratios)
General data
Approximate dry weight215 – 263 kg (475 – 580 lb)4
Radial load (max)28,570 kg (63,000 lb)3
Drive typeSpeed reducer
Hydraulic electric motor inputSAE C or D
Show More
Planetary equipment drives (epicyclic gears) will be the favoured choice for applications requiring a compact gear solution that is capable of maintaining optimum high torque outputs.
We stock a thorough range of globally renowned Ever-Power products; prestigiously made to accept regular hydraulic motors, with the choice of a shaft input version suitable for a wide variety of shaft, wheel and spindle drive applications.
A customer preferred from our planetary gear drives range may be the Ever-Power-acceleration, compact, planetary wheel drive transmission; boasting low and high rate functions and unbeatable long-life efficiency, ideal for winches and mobile equipment.
With capacities ranging from 845Nm to 332,000Nm, our innovative selection of planetary Torque Hub® transmissions are the leading solution for a variety of industrial and mobile applications.
Ever-Power offers wide variety of Planetary Winch Drives which are Highly standard modular designed, Better in quality, Cost effective, Energy conserving, Low Noise, Long services life, Huge Radial Loading capability. We offer Winch with planetary gearboxes to our customers. Ever-Power manufactures customised gearboxes for materials handling equipment.
We manufacture Electrical Winches capacity ranges from 500 kg to 50000 Kg ( 0.5 Ton to 50 Ton ), Decrease ratio up to 8000 : 1
Capability – 2000Kg to 20000Kg
• Ratio: 3.6 : 1 to 8000 : 1
• Insight Power- 0.5 HP to 50 H
• Input Acceleration – 750 to 2000 RPM
• Input : Electric / Hydraulic
• Rope Diameter : 8 mm to 25 m
Beacon Winches operated by Electric Motor (Brake Electric motor) and Hydraulic Engine and supplied with Metal Wire ropes and Control panel Beacon Winches are compact, Foot mounted, Efficient, having high Load Carrying Capacity, reversible
Beacon Winches widely used in Planetary Gearboxes are widely used in Material Handling Equipments, Mechanical Industry, Sugar Industry, Cement Industry, Chemical substance Industry, Food Industry, Building Industry, Agricultural Market, Power Industry, Mobile Cranes and Over mind Cranes etc
Beacon Electrical Winches are manufactured from excellent quality raw materials such as Alloy Steel EN8/EN9, EN19, EN24/42,EN36c,, 16 MnCr5, CrMo4, SAE8620, MnCr/20, MnCr5/EN353, Cast Steel IS:1030, Gr2, IS :2707 Gr2, Cast Iron CIGR 25/30, GGG40/50 OR SGI Case Carburised Metal and Hardened Steel.
Ever-Power Transmission planetary gearboxes are used on different part of wind energy plant: the rotor and the nacelle. Our slewing planetary gear models from the yaw and pitch range are usually used to control blade pitch. The nacelle near the top of the tower is linked to the rotor and houses the gearbox, the electrical generator, the yaw program, and the control program. To make certain that the rotor axis is continually aligned with the wind path for maximum energy result, large wind turbines include a yaw system that allows the nacelle to modify its position according to the direction and pressure of the wind. Nacelle rotation is usually managed by a yaw program, planetary gear device with electric brake engine, which is one of Ever-Power s most popular products. Each wind turbine will need to have between two and six equipment units, based on the size, and the motor could be electrical or hydraulic. Two or three-stage gear units, coupled with a worm gearbox on the input part, or four or five-stage gear systems from the yaw and pitch drive series are usually used. Output pinions can be included or inserted. Ever-Power is usually proud of its quality assurance plan, including the Type Authorization Certificate from DNV.
Producer of planetary Pitch Drive, Planetary gear reducer, Planetary geared engine, Epicyclic gearing, Planetary gearing, Gearboxes, can interchange and replace with brevini gearbox, david brownish gearbox and so forth.
Ever-Power have a long time of experience in planetary Pitch Drive, we produce very good quality planetary Pitch Drive with very competitive prices. planetary Pitch Drive have already been designed for different transmission .
The power is transmitted form the motor to sun gearboxes. The sun gearboxes drives three planetary Pitch Drive, which are included in a internal toothed ring gearboxes. The planetary Pitch Drive are mounted on the planetary carrier. The planetary carrier is usually part output shaft. Therefore when sunlight gearboxes rotates, it drives the three planetary Pitch Drive inside the ring gearboxes.
As planetary Pitch Drive rotate with carries and automatically the best torque and stiffness for a given envelope. The additional significant advantages are simple and efficient lubrication and a well balanced system at high speeds. The balanced planetary kinematics and the associated load sharing makes the planetary-type gearboxes really well suited for servo applications.
Modular concept, we can after particularly short delivery time for gearboxes with a constantly high regular of quality whether your applications takes a reducer for motors, Let our term of engineers do the job.
PG planetary gear units are divided into 21 basic groupings depending on the different torques that should be transmitted to the result shaft, which can vary from 0,05 to at least one 1.280 kNm. Actually, the product modular building permits the coupling of bevel gears, worm gears, hydraulic brakes and a number of input shafts to the planetary models, as well as providing for a broad choice of coupling flanges for hydraulic or electrical motors. Another advantage provided by the modular construction technique of the planetary gear units may be the possibility to mount a series of phases of different sizes in order to get yourself a vast range of decrease ratios. The product range provides decrease ratios from 3:1 to 7:1 on a single stage device up to 10.000:1 and more on a 5 stage unit. The wide selection of output shafts and flanges simplifies the reduction unit mounting operation on industrial machinery or plants.
Features:
– Planetary Gearbox
– Inline & Bevel stages
– Torque range: from 0,05 to 1 1.280 kNm
– Coupling flanges for hydraulic or electrical motors
New hydraulic motors possess a higher-rated operating pressure and features a larger and more durable motor-shaft seal.
New integral engine and planetary gearbox casing brings the planetary gear set nearer to the motor, raising efficiency and reducing stress.
Gearbox has an updated input shaft with a far more sturdy design.
Maximum torque ranking for PA30B improved from 4,166 to 4,500 ft.-lb. and improved gear reduction. The number of planet gears in the PA30B gearbox increased from three to five.
PA40 bit sizes include 4-36-in. HD, 9-24-in. HD difficult ground, 18-36 in, tree and shrub, and 9- or 12-in. rock to complement the application.