stainless steel worm reducers

EP 700 Series STAINLESS Worm Gear Acceleration Reducers | Ever-Power Gear
THE INITIAL Stainless Reducer
The Ever-Power Gear 700 Series Worm Gear Rate Reducer has been a foundation in food and beverage applications for many years. As a head in worm gear technology, Ever-Power Gear continues to boost product efficiency by developing innovative styles to meet more stringent needs and anticipated tightening of federal regulations in the food and beverage industry.
Blending trusted 700 Series worm gearing with an innovative new exterior style, the stainless steel 700 series has been optimized to withstand the harshest washdown circumstances. The units feature reliable 700 Series worm gearing, a 316 stainless rounded casing with smooth uninterrupted areas made to prevent particle accumulation and pooling liquids, dual lipped shaft seals, covers for all hardware and counter bored holes.
NSF Certified Logo
Sure, a stainless gearbox costs more than a painted 1, but purchasing a more corrosion resistant gearbox saves money and makes the most sense over time. Unmatched product performance in extremely caustic washdown applications combined with first class customer support makes Ever-Power Gear your initial choice for acceleration reducers and gearmotors!
Product Features
NSF International Certified
316 stainless steel casing, bearing carriers and flanges
303 stainless steel output shafts
Rounded housing eliminates practically all toned surfaces and prevents foreign matter accumulation or position fluid
Elimination of all exposed hardware promotes easy surfaces to optimize wash down effectiveness
Lubed for life with H1 rated meals quality lubricant Klubersynth UH1 6-460
Flange design incorporates jack bolt holes to facilitate easy motor-reducer separation
5:1 – 100:1 Single Reduction
100:1 – 3600:1 – Double Reduction
Motor flange design incorporates an O-ring to reduce ingress of particles or fluids
Polished matte finish maintains clean appearance throughout operation
Optional high pressure washdown seal available
Available in hollow and solid result shaft
Stainless Steel, Heavy-duty Right angle (SSHdR) series worm gearboxes are made with 304 stainless. All reducer surfaces are polished and curved to avoid organism growth on areas. SSHdR series Hollow Result Bore reducers can be found in speed ratios which range from 5:1 to 60:1 with imperial center distances which range from 1.75 to 3.25 inches. Also, our stainless gearboxes come pre-packed with EP meals grade lubricant.
“EP” series Flange Insight – Hollow Bore Result series stainless steel correct angle worm gear reducers are stocked as completed goods with hollow result bore sizes ranging from 1” to 2-3/16” with offered center distances ranging from 1.75 to 3.25 inches. All motor input flanges are NEMA C-face quill style designs and each unit comes pre-filled with EP food grade lubricant. Stainless Steel bushing kits can be purchased separately to allow for a greater number of mind shaft size configurations.
Product Features
5:1 – 60:1 ratios
Center distances which range from 1.75 to 3.25 inches
304 stainless housing, covers and flanges
Smooth, polished surfaces and etched nameplate
Internal bladder functions as a breather and effectively dispels heat
Double-lipped VITON oil seals (at output)
15CrMo4 NEMA quill insight with carburizing heat treatment
CuSn12Ni2 bronze alloy worm wheel with high efficiency equipment tooth configuration
RoHS plastic-type material covers supplied to fill up unused mounting slots
0-ring provided upon input flange to avoid moisture intrusion
Pre-stuffed with Mobil CIBUS 460 H1 food grade lubricant
Interchangeability with major brands
1-year warranty
Stainless Steel (SS Series)
Grove Gear STAINLESS gear reducers offer excellent corrosion security. They are rust proof and able to withstand the harshest circumstances. The stainless housing, cover and external hardware offer an exceedingly long life.
Center distances from 1.33” through 3.250”.
Six sizes available with rankings to 17 HP.
Obtainable in single and double reduction.
Ratios from 5:1 to 3600:1.
316 stainless steel housing and covers to withstand extreme stainless steel worm reducers environments.
Factory-filled with high quality Mobil Glygoyle 460 polyalkalene glycol lubricant
Vent-free “sealed-for-life” design with Enviroseal technology.
EP dual lip seals provide prolonged lifestyle through increased resistance to high temperature, abrasion and chemicals.
O-ring on encounter of input flange offers a positive seal against moisture intrusion.
303 stainless steel output shaft.
Worms are cut, heat-treated, surface and polished to supply efficient, quiet operation.
All units are 100% run and leak tested at the factory to insure that you receive the highest quality product.
Ultimate application flexibility with all-angle mounting provisions, the widest selection of item bases and flanges and the biggest selection of stock reducer styles.
Mounting sizes are interchangeable with many industry standard reducers.
EP Stainless Steel
Right Angle / Large Washdown Duty Stainless Steel Speed Reducer
This Stainless Steel reducer is built for Heavy Duty Washdown applications and is resistant to numerous forms of wear. This is exactly what you need to use for severe environmental conditions.
STAINLESS STEEL WORM GEARBOX
Comply with HACCP and EHEDG regulations
It is becoming more and more difficult to get your machine to meet the HACCP and EHEDG regulations, while your visitors vulue this more and more. The stainless worm gearbox drive program Ever-Power enables you to stay affordable but meet tcustomer demants.
The Ever-Power stainless worm gearbox types are created to meet the guidelines. As a result, they are resistant to an intensive cleaning regime, is made of hygienic components and so are also dead spots, and horizontal surfaces whenever you can, avoided. Of course, the material of these products is stainless steel.
Output torques of 40Nm up to 160Nm.
Output shaft sizes of 18mm up to 25mm.
Input flanges 63B14a up to 90B5.
Reduction ratios of i=7,5 up to i=100.
Food grade oil, meals grade seals and hygienic style.
Materials worm wheel: Cu bronze SN12 Ni2 (UNI7013-10), materials hardened steel worm shaft and ground profile ZI (UNI4760).
Belastingscapacitieiten conformity: ISO.14521, DIN.3996, BS 721, AGMA 6034, ISO 6336, DIN 3990, DIN 743, ISO 281.
STAINLESS WORM GEAR SPEED REDUCERS
◦ Right angle worm gearbox
◦ Ratio 5:1 to 60:1
◦ Size 206 to 325 (2.06″ to 3.25″ between input and output shaft)
◦ Designed for heavy-duty washdown
◦ Rust free housing, flange, and shafts are ideal for food industry
◦ Ideal for tough conditions and corrosive applications
◦ Internal bladder adjusts to temperature and pressure – No need for a surface breather
◦ Heat-treated steel worm shaft w/ floor thread
◦ Light weight aluminum bronze (ALBC3) worm wheel
◦ Polished matte finish
◦ High quality double lip oil seals
◦ Input flange O-band repels external moisture
◦ USDA H1 food quality lubricant : MOBIL SHC CIBUS 460
◦ Appropriate for 56C, 145TC and 182/4TC Electric motor Inputs
◦ One year limited warranty
Ever-Power STAINLESS S Series right-position worm reducer is ideal for harsh washdown circumstances in food processing or other applications with high temperature/high pressure sprays. The S Series comes standard supplied with synthetic oil for life time lubrication and is comprised of a stainless steel housing that is created for safety in washdown applications, also created for multiple mounting configurations.
Hygienic stainless BJ worm gearboxes
Ever-Power offers a self-produced stainless gearbox selection of high quality. The series was developed specifically for the meals industry and additional industries where there are constantly stringent requirements for the level of resistance of the material and the easy-to-clean design.
The gearboxes are constructed with a smooth stainless gear casing, they are life lubricated and may of course be supplied with oil approved for the food industry. Essential oil seals are standard manufactured from nitrile rubber.
To reduce the risk of bacterial development, the look is characterised simply by smooth machined areas without unnecessary flanges, recesses and mounting holes. Additionally it is possible to order the gearboxes with torque arm, side flange, totally free worm and plug-in shaft. Other modifications are performed on demand including such as stainless spindle gears.
In situations where you will want complete hygienic gear electric motor, we may offer the EP-gearboxes fitted with stainless AC or servo electric motor.
Resistant to cleaning with water under pressure
The protection of the gearboxes is IP65, and for stainless motors it is IP66. This means that the products could be cleaned with drinking water under pressure from all directions. To accomplish an overall protection of IP66 by assembly of gearboxes and electric motor, you must make use of a gasket of nitrile rubber for the joint. This implies that the apparatus motors are ideal for free mounting without a traditional stainless safety cover in areas where hygiene requirements are highest. Hidden resources of pollution can therefore be avoided.
The gearboxes are as standard given a center range of 31, 42, 61 and 99 mm with gear ratios from 5:1 to 100:1 and with an output torque as high as 900 Nm.
Stainless steel worm gearbox
Ratios
Maximum output torque
[Nm]
Housing design
Series 31
5:1 – 75:1
13.2
Stainless steel
Series 42
5.4:1 – 75:1
57
Stainless steel
Series 61
7:1 – 100:1
208
Stainless steel
Series 79
7:1 – 60:1
337
Stainless steel
Series 99
7:1 – 100:1
891
Product selection brochures available below:
Full Integral Horsepower Item Catalog
Worm Product Selection Table
S 45 Series – 0.25 – 1HP, 97 – 450in-lbs, 17.2 – 250RPM
S 50 Series – 0.25 – 2HP, 199 – 567in-lbs, 17.5 – 250 RPM
S 63 Series – 0.25 – 2HP, 209 – 1199in-lbs, 18.6 – 250RPM
S 85 Series – 0.5 – 5HP, 666 – 2353in-lbs, 18.2 – 250RPM
Extra flange and shaft inserts obtainable and may be requested during product selection. To purchase, please get in touch with Bison at 1.800.ATBISON (282.4766) and have to speak to an Automation Expert. Online selection and purchasing coming soon!
Stainless Steel Solutions
Powerful, Clean Solutions with a Stainless Reputation.
Ever-Power Drive’s stainless steel precision movement gearboxes are created for sterile manufacturing conditions. The product’s smooth surface area and curved contour permits easy cleaning and bacteria-free surfaces, ideal for meals digesting and pharmaceutical applications. The merchandise is designed and rated to IP69k providing maximum security against contaminant ingress as well as leak free operation.
Catalogued models of Ever-Power Gear’s well-known stainless steel 700 Series quickness reducers are now available with standard 2-day delivery. Procedure improvements possess yielded the industry’s best standard business lead time for stainless worm gear reducers.
Ever-Power Gear’s SS700 Series, the original “domed crown” stainless reducers, are made for maximum corrosion resistance and superior functionality in high-pressure food processing and packaging washdown applications.
A convenient after hours/holiday hotline is also available for emergency orders. Catalogued SS700 Series models are stocked at local and regional distribution centers to make sure fast delivery.
All SS700 versions are NSF Certified and have many maintenance-friendly features including electropolished exterior finish, sealed electric motor flange, and covered hardware. To prevent miniscule niches that can host microbial contamination, the nameplate provides been laser marked to provide a smooth uninterrupted surface. A large internal essential oil reservoir, filled with H1 food-quality lubricant (Klubersynth UH 1 6-460) and sealed forever, allows for an array of operating temperature ranges and extended service lifestyle.